Stabilizing Mission-Critical ERP & Eliminating Single Points of Failure
The Situation
A manufacturing enterprise ran its core production database on an aging, single-disk physical server sitting behind an end-of-life Cisco ASA firewall. Branch offices faced regular VPN drops during billing runs, backups were written inconsistently to an external USB drive without test restores, and the facility had no failover plan for hardware faults.
The Technical Resolution
Migrated database instances onto a redundant RAID-configured virtualization host with automated, air-gapped Acronis snapshots. Deployed a high-throughput Sophos UTM with automatic dual-WAN failover, rebuilt site-to-site IPsec tunnels, and completed a clean tenant migration to Microsoft 365. The environment ran without unplanned service disruptions over the subsequent 18 months.